A Novel Method and Mechanism for Micro-Sphere Singularization

The paper presents an innovative mechanism for the singularization of micro-spheres, which can be effectively employed in a diverse range of robotized applications in micro-electronics and micro-mechanics. Many miniaturized devices are currently being developed and consist of different micro-components to be precisely assembled. The demanding product and process requirements can be met by automating the assembly phases, which include sorting and feeding the micro-components. Therefore, accurate, high-throughput, and modular mechanisms and tools able to supply a number of micro-components, or even a single element for the subsequent operations, play a significant role. In this context, this work focused on the development of a novel strategy for separating a single component from an unstructured stock of identical parts, in particular of micro-spheres with diameters of 0.2–1 mm. Suitable expedients were considered to overcome the adhesive effects that can become significant at the micro-scale due to the very small size and low mass of the micro-spheres. The paper describes the operating principle and the actuation strategies of the mechanism. The design and the development of a prototype for singularizing micro-spheres with a diameter of 0.6 mm are thoroughly discussed. Finally, the results of experimental singularization tests demonstrate the method effectiveness and the mechanism performance.