PCB assembly scheduling through kit concept

This paper presents the design and test of a new scheduling environment dedicated to the off-line scheduling of PCB assembly shops. The main idea introduced is the employment of the `kit concept’ as a scheduling tool, as opposed to the traditional batch scheduling. In the kit approach, the basic PCB aggregations are kits composed of different PCBs matching finished products requirements, instead of homogeneous batches of identical boards. By introducing the kit approach, PCB assembly schedule is intended to be focused more towards the assembly of final products than towards the internal PCB assembly shop constraints and requirements. A simulation model and data from a real assembly system are used to compare the kit approach with traditional batch processing. Experimental results show that the proposed kit approach jointly achieves remarkable improvements in the effectiveness and efficiency performances of the assembly system, as compared to the batch approach. However, it is determined also that these advantages can only be achieved if a sufficiently advanced scheduling system is used.