Design and Implementation of a Wireless Fieldbus for Plastic Machineries

Fieldbus systems are well known in the industrial automation world. Due to the increasing demand for scalability and capability of working in harsh environment, the use of wireless communication is gaining in importance. In the past, some efforts were pursued to encapsulate wired standards over wireless link, but their diffusion is limited by reliability and predictability requirements. In addition, event-driven protocols borrowed from the consumer world (as IEEE802.11 or IEEE802.15.4) are not well suited for some industrial applications. In this paper, authors present the design and the experimental evaluation of a wireless real-time communication protocol that tries to overcome these limits. It exploits standard hardware to lower cost and implements a hybrid medium access strategy. Time Division Multiple Access scheduling is used to ensure time deadlines respect, while Carrier Sense Multiple Access with Collision Avoidance is used for acyclic communications, as those involved in network management. It has been successfully adopted for temperature monitoring in plastic machineries. The prototype network adopts star topology and can manage up to 16 nodes with a refresh time of 128 ms.