Technical and environmental characterisation of recycled aggregate for reuse in bricks

Waste mud coming from an aggregate washing plant was formerly used as filling material for a pond, aimed at the recovery of an abandoned quarry. Once completed the filling capacity of the pond, the need for identifying a possible reuse of mud produced by the plant arose in order to avoid landfill disposal. Therefore, mud has been geometrically, physically and chemically characterised for its recovery as construction material. A variety of tests was carried out on mud samples as required by EN technical specifications and by Italian environmental standards, focusing particularly on leaching behaviour. The tested material showed satisfactory physical and chemical properties and a release of pollutants below the limits set by the Italian code. Many mix-designs for the production of unfired bricks made of waste mud, sand and straw, stabilised and non-stabilised with lime, gypsum or cement, were developed. The bricks were tested in order to evaluate mechanical properties and leaching behaviour. Mud bricks provided remarkable compressive strength, even if not suitable for structural elements. The use as interior design to minimise humidity changes and to facilitate a thermal insulation is fostered, thus strengthening the so-called green building economy.